denizciler

 

AT A GLANCE

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Established in 1978, Denizciler Iron Foundry is a jobbing foundry producing high quality grey and ductile iron casting parts for machine, pump, construction and the agricultural industries. The company places maximum customer satisfaction and high quality at the forefront of its objectives and provides high quality iron castings backed up with the necessary support services such as pattern production and storage services,metal testing and evaulation, prototyping,part finishing,machining,coating and heat treating. A wide range of parts are produced ranging from 0.5kg to 15000 kg.

“Invest to Prosper”

Melting capacity is 24 tons/hr with a fully automatic moulding sand plant,along with two Hunter and one DISA moulding line. There is one 10 ton/hr furan mixer for medium size casting and one 35 ton/hr for hand molding line. The company also houses CNC grinding machines and a full emchanical and chemical metallurgical laboratory.

For the past 24 years Denizciler has been developing business throughout Europe with 85% of production now exports bound mainly to Europe.

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Hannover Messe Hall 5 Stand D18

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Newcast GIFA Dusseldorf Hall 14 C36-4

INFO

CAPACITY

 24000 tons net iron castings/year
Total Land 25000 sqm,Covered Area 14000sqm 

STAFF

 Engineers (10)
Office personnel (15), Direct Worker(200) 

BUSINESS AREA

Construction industry , Agriculture, Machine parts, Automotive, Hydraulic Parts, Pump industry

CASTING TYPES AND DIMENSIONS

Grey and ductile iron castings in a range of 0.200-15000Kg.

DOMESTIC and EXPORT CUSTOMERS

90% of the production is exported to Holland, Belgium, Germany, Italy, Slovakia, Slovenia, France, UK

MOULDING TYPE and EQUIPMENT

· 2 Hunter (508x610mm-216/190mm)  100 Molds/hr
· DISA MATCH 600x700x255/255      120 Molds/hr
· 80 ton/hour automatic sand system with Simpson Muller,Webac Mulller and  2 Hartley control equipment
· Furan System with Omega 10 ton/hr mixer with rollover and sand reclamation system
· 35 ton/hr Omega Mixer height 5 meters
· Hand molding for big parts upto 15 ton 35 ton/hr Omega Mixer height 5 meters

MELTING TYPE and EQUIPMENT

One 7200 kg/hr 4250 kw melt and hold
One 4500 kg/hr 2750 kw melt and hold
One 1500 kg/hr 800 kw melt and hold
One 1000 kg/hr 600 kw furnace

CORE MAKING TYPE and EQUIPMENT

· 2 80 lt capacity cold box (CO2 + Carbophen) machine
· 2 60 lt capacity cold box (CO2 + Carbophen) machine
· 4  25 lt capacity cold box (CO2 + Carbophen) machine
· 10 5 lt capacity cold box (CO2 + Carbophen) machine
· 4   2 lt capacity shell and hot box core machine

HEAT TREATMENT FACILITIES

– 1 Electric furnace 2000x1400x1500mm
– 1 Electric furnace 800mm dia.

SURFACE TREATMENT

· Hot dip galvanizing
· Painting

FINISHING FACILITIES

· 1 hook type shot blasting machine
· 3 tumble type shot blasting machines,
· 1 steel plate 2Ton /hr tumble type shot blasting machine
· 10 60m/sec. 600 mm Dia. Wheel grinding machines.
· 2 KOYAMA automatic grinding machines
· Various air grinding tools.

PATTERN SHOP

· All kind of patterns can be produced in Aluminum and Araldite
· 2 Vertical machines 600x700x450mm and 500x250x250mm
· 1 Vertical machine   1200x700x500
· Solid and surface modelling CAD/CAM
· Quikcast Simulation

QUALITY CERTIFICATES

ISO 9001.2008
TÜV Product Certificate
Komo Certificate
BV Marine 2

QUALITY CONTROL SYSTEMS and TEST FACILITIES

Carbon Equivalent instrument
2 Spectrometers OBLF
Brinell Hardness
Sand Lab.
Metallography Lab.Image analyising of the microstructure via image analyser with computer
Electronite Temperature Measuring,
Electronite Thermal Analysis
Ultrasonic and Sound Test,Tensile Testing
Faro ScanArm 2,7mt
Faro Arm 1,2mt

PRODUCTION

SAND PREPARATION SYSTEMS
MELTING
FETTLING

PRODUCTS

Denizciler is a jobbing foundry and cabaple of producing parts from 200 grams up to 15 tons

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QUALITY

CONTACT

Kutlu Aktaş Caddesi No 23 ALOSBİ Aliağa İzmir Türkiye
Tel : +90 (232) 621 5502 | Faks : +90 (232) 621 5504
E-Posta : info@denizcast.com